Industrial Automation - Help your Robotic Project
Investing in robotic equipment can be a big step for a small business. Industrial robots have been automating tasks since 1961. The first industrial robot, the Unimate, worked with pressurized molding machines at a General Motors plant. Over the past decade, a wave of robots has been integrated into medium and small businesses. One of the reasons is the growth and affordability of the used robot market. With advances in control technology, companies are upgrading robots before the current model has completed its lifespan. However, the overall functionality of the six-axis articulated arm has not changed over the past decade. As companies regroup and reorganize, the surplus from the plant is sold.
The benefits of automation include saving money and reducing production time. Factory Automation also leads to an increase in the quality and reliability of parts. Here are some tips to help you start implementing automation in your factory automation solutions.
Involving workers in the Consult the Workers who currently produce the piece is a good place to start. It is the person who has the experience to know what works and what has not worked in the past. They often have a useful insight into the process that you can't gain by just looking at it. Requesting their participation in the robotic welding project will contribute to its success. Workers who manually perform the process can provide advice on equipment configuration and specifications in advance, avoiding the possibility that the equipment is not as ergonomic or productive as it might be. to be. Not involving them does not take into account the understanding they have gained through the experience of the process.
Carefully choose your robotic robot operators and programmers Most industrial robots are controlled by the use of learning pendants. Many of these pendants are now programmed with an interface that resembles a personal computer. A person with computer skills will have less difficulty learning how to teach and move the robot to perform desired tasks such as welding or handling materials. For example, the challenge of turning a manual welding process into a robotic welding process is best managed by a person with solid experience in manual welding. It would be an ideal person to select to program or operate the robot welding. When choosing robot operators, programmers, and technicians, special attention must be paid to motivated employees who are willing to learn and hone their skills.
Making training a priority It is important when purchasing an integrative robot to choose one that provides training on the robotic system. This allows your company to make full use of the robot and minimize subsequent downtime due to mechanical problems. Ideally, the person chosen to receive the training should be the future programmer or operator. With proper training, the programmer should be able to reliably produce effective and efficient robot programs.
Basic training in the field is a minimum, with real learning occurring in the workshop. Typically, your robotic integrator will program your robotic system to interact with your current equipment and leave you with a turnkey solution that requires a simple push of a button. It is always ideal to have trained staff at your fingertips in the event of a future problem. Routine maintenance, such as annual fat renewal and battery replacement, is also a problem you will want a qualified person to perform. Many robotic systems have been destroyed by well-intentioned maintenance by individuals who do not understand the complex nature of the robotic system.
Watching the fit and repeatability of parts The most problematic problem with welding robots is the quality of the parts. Robotic factory automation solutions and systems are designed to repeat the same sequence of events. If the robot's system has been damaged, repeatability can become a problem. The robotic systems sold have a repeatability measure and this should be taken into account with payload and range requirements.
The benefits of automation include saving money and reducing production time. Factory Automation also leads to an increase in the quality and reliability of parts. Here are some tips to help you start implementing automation in your factory automation solutions.
Involving workers in the Consult the Workers who currently produce the piece is a good place to start. It is the person who has the experience to know what works and what has not worked in the past. They often have a useful insight into the process that you can't gain by just looking at it. Requesting their participation in the robotic welding project will contribute to its success. Workers who manually perform the process can provide advice on equipment configuration and specifications in advance, avoiding the possibility that the equipment is not as ergonomic or productive as it might be. to be. Not involving them does not take into account the understanding they have gained through the experience of the process.
Carefully choose your robotic robot operators and programmers Most industrial robots are controlled by the use of learning pendants. Many of these pendants are now programmed with an interface that resembles a personal computer. A person with computer skills will have less difficulty learning how to teach and move the robot to perform desired tasks such as welding or handling materials. For example, the challenge of turning a manual welding process into a robotic welding process is best managed by a person with solid experience in manual welding. It would be an ideal person to select to program or operate the robot welding. When choosing robot operators, programmers, and technicians, special attention must be paid to motivated employees who are willing to learn and hone their skills.
Making training a priority It is important when purchasing an integrative robot to choose one that provides training on the robotic system. This allows your company to make full use of the robot and minimize subsequent downtime due to mechanical problems. Ideally, the person chosen to receive the training should be the future programmer or operator. With proper training, the programmer should be able to reliably produce effective and efficient robot programs.
Basic training in the field is a minimum, with real learning occurring in the workshop. Typically, your robotic integrator will program your robotic system to interact with your current equipment and leave you with a turnkey solution that requires a simple push of a button. It is always ideal to have trained staff at your fingertips in the event of a future problem. Routine maintenance, such as annual fat renewal and battery replacement, is also a problem you will want a qualified person to perform. Many robotic systems have been destroyed by well-intentioned maintenance by individuals who do not understand the complex nature of the robotic system.
Watching the fit and repeatability of parts The most problematic problem with welding robots is the quality of the parts. Robotic factory automation solutions and systems are designed to repeat the same sequence of events. If the robot's system has been damaged, repeatability can become a problem. The robotic systems sold have a repeatability measure and this should be taken into account with payload and range requirements.
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